Newest on top. Every build keeps its own page and its own files; nothing is ever overwritten, so a build you are marking up stays exactly as it was.
2026-09-06#20944558B_10 nest delivery v4APP44558B_10.dxf
O33339 sheet 1, Mild Steel,0.08 on GX 10K, 66 parts on 1 sheet (one program per sheet), usage 2.7%, true-nest macro -- O75339 (0 deg) + O75340 (90 deg); 3 array blocks. App job 44558b-10-1788541291, nest version 4.
DELIVERED with 0 red / 4 yellow warnings in the file
2026-09-06#20844558B_10 nest delivery v3APP44558B_10.dxf
O33339 sheet 1, Mild Steel,0.08 on GX 10K, 66 parts on 1 sheet (one program per sheet), usage 2.7%, true-nest macro -- O75339 (0 deg) + O75340 (90 deg); 2 array blocks. App job 44558b-10-1788541291, nest version 3.
DELIVERED with 0 red / 4 yellow warnings in the file
2026-09-06#20744558B_10 nest delivery v2APP44558B_10.dxf
O33339 sheet 1, Mild Steel,0.08 on GX 10K, 66 parts on 1 sheet (one program per sheet), usage 2.7%, true-nest macro -- O75339 (0 deg) + O75340 (90 deg); 2 array blocks. App job 44558b-10-1788541291, nest version 2.
DELIVERED with 0 red / 4 yellow warnings in the file
2026-09-05#20644558B_10 nest delivery v1APP44558B_10.dxf
O33339 sheet 1, Mild Steel,0.08 on GX 10K, 36 parts on 1 sheet (one program per sheet), usage 1.5%, true-nest macro -- O75339 (0 deg); 1 array block. App job 44558b-10-1788541291, nest version 1.
DELIVERED with 0 red / 2 yellow warnings in the file
2026-09-02#205pldlv_verify part-list delivery v3APPpldlv-verify
O33333 sheet 1, O33334 sheet 2, Mild Steel,0.125 on GX 10K, 4 parts (2 distinct) on 2 sheets (one program per sheet, part-by-part by construction), usage 45.2%. App job pldlv-verify-1788316817, part-list version 3.
PASS -- part-list sheets delivered clean, audit clean
2026-09-02#204pldlv_verify part-list delivery v2APPpldlv-verify
O33333 sheet 1, O33334 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts (2 distinct) on 2 sheets (one program per sheet, part-by-part by construction), usage 49.4%. App job pldlv-verify-1788316817, part-list version 2.
PASS -- part-list sheets delivered clean, audit clean
2026-09-02#203pldlv_verify part-list delivery v1APPpldlv-verify
O33333 sheet 1, O33334 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts (2 distinct) on 2 sheets (one program per sheet, part-by-part by construction), usage 49.4%. App job pldlv-verify-1788316817, part-list version 1.
PASS -- part-list sheets delivered clean, audit clean
2026-09-02#202pldlv_verify part-list delivery v3APPpldlv-verify
O33331 sheet 1, O33332 sheet 2, Mild Steel,0.125 on GX 10K, 4 parts (2 distinct) on 2 sheets (one program per sheet, part-by-part by construction), usage 45.2%. App job pldlv-verify-1788316789, part-list version 3.
PASS -- part-list sheets delivered clean, audit clean
2026-09-02#201pldlv_verify part-list delivery v2APPpldlv-verify
O33331 sheet 1, O33332 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts (2 distinct) on 2 sheets (one program per sheet, part-by-part by construction), usage 49.4%. App job pldlv-verify-1788316789, part-list version 2.
PASS -- part-list sheets delivered clean, audit clean
2026-09-02#200pldlv_verify part-list delivery v1APPpldlv-verify
O33331 sheet 1, O33332 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts (2 distinct) on 2 sheets (one program per sheet, part-by-part by construction), usage 49.4%. App job pldlv-verify-1788316789, part-list version 1.
PASS -- part-list sheets delivered clean, audit clean
2026-09-02#199pldlv_verify part-list delivery v1APPpldlv-verify
O33329 sheet 1, O33330 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts (2 distinct) on 2 sheets (one program per sheet, part-by-part by construction), usage 49.4%. App job pldlv-verify-1788316769, part-list version 1.
PASS -- part-list sheets delivered clean, audit clean
2026-09-02#198pldlv_verify part-list delivery v1APPpldlv-verify
O33327 sheet 1, O33328 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts (2 distinct) on 2 sheets (one program per sheet, part-by-part by construction), usage 49.4%. App job pldlv-verify-1788316712, part-list version 1.
PASS -- part-list sheets delivered clean, audit clean
2026-09-01#197ms_verify nest delivery v10APPms-verify
O33303 sheet 1, O33304 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts on 2 sheets (one program per sheet), usage 41.6%, true-nest macro -- O75303 (0 deg); 1 array block. App job ms-verify-1788264072, nest version 10.
PASS -- nest delivered clean, audit clean
2026-09-01#196ex2_dirty app delivery v7APPex2_dirty.dxf
O33290, Mild Steel,0.125 on GX 10K, 7 boundaries, extent 70.7359 x 51.8624". App job ex2-dirty-1788232431, version 7.
DELIVERED with 2 red / 4 yellow warnings in the file
2026-09-01#195nav209_part app delivery v10APPnav209-part.dxf
O33291, Mild Steel,0.375 on GX 10K, 6 boundaries, extent 1.2599 x 7.8031". App job nav209-part-1788235083, version 10.
DELIVERED with 0 red / 6 yellow warnings in the file
2026-09-01#194block2_live app delivery v2APPblock2-live
O33314, Mild Steel,0.125 on GX 10K, 2 boundaries, extent 3.0 x 2.0". App job block2-live-1788270911, version 2.
PASS -- delivered clean, audit clean
2026-09-01#193block2_live app delivery v1APPblock2-live
O33314, Mild Steel,0.125 on GX 10K, 2 boundaries, extent 3.0 x 2.0". App job block2-live-1788270911, version 1.
PASS -- delivered clean, audit clean
2026-09-01#192ms_verify nest delivery v9APPms-verify
O33303 sheet 1, O33304 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts on 2 sheets (one program per sheet), usage 41.6%, true-nest macro -- O75303 (0 deg); 1 array block. App job ms-verify-1788264072, nest version 9.
PASS -- nest delivered clean, audit clean
2026-09-01#191ex2_dirty app delivery v6APPex2_dirty.dxf
O33290, Mild Steel,0.125 on GX 10K, 7 boundaries, extent 70.7359 x 51.8624". App job ex2-dirty-1788232431, version 6.
DELIVERED with 2 red / 4 yellow warnings in the file
2026-09-01#190nav209_part app delivery v9APPnav209-part.dxf
O33291, Mild Steel,0.375 on GX 10K, 6 boundaries, extent 1.2599 x 7.8031". App job nav209-part-1788235083, version 9.
DELIVERED with 0 red / 6 yellow warnings in the file
2026-09-01#189ms_verify nest delivery v8APPms-verify
O33303 sheet 1, O33304 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts on 2 sheets (one program per sheet), usage 41.6%, true-nest macro -- O75303 (0 deg); 1 array block. App job ms-verify-1788264072, nest version 8.
PASS -- nest delivered clean, audit clean
2026-09-01#188ex2_dirty app delivery v5APPex2_dirty.dxf
O33290, Mild Steel,0.125 on GX 10K, 7 boundaries, extent 70.7359 x 51.8624". App job ex2-dirty-1788232431, version 5.
DELIVERED with 2 red / 4 yellow warnings in the file
2026-09-01#187nav209_part app delivery v8APPnav209-part.dxf
O33291, Mild Steel,0.375 on GX 10K, 6 boundaries, extent 1.2599 x 7.8031". App job nav209-part-1788235083, version 8.
DELIVERED with 0 red / 6 yellow warnings in the file
2026-09-01#186ms_verify nest delivery v7APPms-verify
O33303 sheet 1, O33304 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts on 2 sheets (one program per sheet), usage 41.6%, true-nest macro -- O75303 (0 deg); 1 array block. App job ms-verify-1788264072, nest version 7.
PASS -- nest delivered clean, audit clean
2026-09-01#185ex2_dirty app delivery v4APPex2_dirty.dxf
O33290, Mild Steel,0.125 on GX 10K, 7 boundaries, extent 70.7359 x 51.8624". App job ex2-dirty-1788232431, version 4.
DELIVERED with 2 red / 4 yellow warnings in the file
2026-09-01#184nav209_part app delivery v7APPnav209-part.dxf
O33291, Mild Steel,0.375 on GX 10K, 6 boundaries, extent 1.2599 x 7.8031". App job nav209-part-1788235083, version 7.
DELIVERED with 0 red / 6 yellow warnings in the file
2026-09-01#183ex2_dirty app delivery v3APPex2_dirty.dxf
O33290, Mild Steel,0.125 on GX 10K, 7 boundaries, extent 70.7359 x 51.8624". App job ex2-dirty-1788232431, version 3.
DELIVERED with 2 red / 4 yellow warnings in the file
2026-09-01#182nav209_part app delivery v6APPnav209-part.dxf
O33291, Mild Steel,0.375 on GX 10K, 6 boundaries, extent 1.2599 x 7.8031". App job nav209-part-1788235083, version 6.
DELIVERED with 0 red / 6 yellow warnings in the file
2026-09-01#181i_pierce_fix_check_i app delivery v1APPi>
O33313, Mild Steel,0.125 on GX 10K, 2 boundaries, extent 2.0 x 2.0". App job i-pierce-fix-check-i-1788270036, version 1.
DELIVERED with 0 red / 1 yellow warnings in the file
2026-09-01#180i_pierce_probe_i app delivery v2APPi>
O33310, Mild Steel,0.125 on GX 10K, 2 boundaries, extent 2.0 x 2.0". App job i-pierce-probe-i-1788268562, version 2.
DELIVERED with 0 red / 1 yellow warnings in the file
2026-09-01#179i_pierce_probe_i app delivery v1APPi>
O33310, Mild Steel,0.125 on GX 10K, 2 boundaries, extent 2.0 x 2.0". App job i-pierce-probe-i-1788268562, version 1.
DELIVERED with 0 red / 1 yellow warnings in the file
2026-09-01#178ms_verify nest delivery v2APPms-verify
O33303 sheet 1, O33304 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts on 2 sheets (one program per sheet), usage 41.6%, true-nest macro -- O75303 (0 deg); 1 array block. App job ms-verify-1788264072, nest version 2.
PASS -- nest delivered clean, audit clean
2026-09-01#177ex2_dirty app delivery v2APPex2_dirty.dxf
O33290, Mild Steel,0.125 on GX 10K, 7 boundaries, extent 70.7359 x 51.8624". App job ex2-dirty-1788232431, version 2.
DELIVERED with 2 red / 4 yellow warnings in the file
2026-09-01#176nav209_part app delivery v5APPnav209-part.dxf
O33291, Mild Steel,0.375 on GX 10K, 6 boundaries, extent 1.2599 x 7.8031". App job nav209-part-1788235083, version 5.
DELIVERED with 0 red / 6 yellow warnings in the file
2026-09-01#175nav209_part app delivery v4APPnav209-part.dxf
O33291, Mild Steel,0.375 on GX 10K, 6 boundaries, extent 1.2599 x 7.8031". App job nav209-part-1788235083, version 4.
DELIVERED with 0 red / 6 yellow warnings in the file
2026-09-01#174ms_verify nest delivery v1APPms-verify
O33303 sheet 1, O33304 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts on 2 sheets (one program per sheet), usage 41.6%, true-nest macro -- O75303 (0 deg); 1 array block. App job ms-verify-1788264072, nest version 1.
PASS -- nest delivered clean, audit clean
2026-09-01#173ms_verify nest delivery v1APPms-verify
O33301 sheet 1, O33302 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts on 2 sheets (one program per sheet), usage 41.6%, true-nest macro -- O75301 (0 deg); 1 array block. App job ms-verify-1788263984, nest version 1.
PASS -- nest delivered clean, audit clean
2026-09-01#172multisheet_verify nest delivery v1APPmultisheet-verify
O33297 sheet 1, O33298 sheet 2, Mild Steel,0.125 on GX 10K, 5 parts on 2 sheets (one program per sheet), usage 41.6%, true-nest macro -- O75297 (0 deg); 1 array block. App job multisheet-verify-1788263831, nest version 1.
PASS -- nest delivered clean, audit clean
2026-09-01#171nav209_part nest delivery v2APPnav209-part.dxf
O33292, Mild Steel,0.375 on GX 10K, 196 parts on sheet 1 of 1, usage 22.5%, true-nest macro -- O75292 (0 deg) + O75293 (180 deg); 2 array blocks. App job nav209-part-1788235083, nest version 2.
DELIVERED with 0 red / 10 yellow warnings in the file
2026-09-01#170brick8_seq_test nest delivery v1APPbrick8-seq-test.dxf
O33294, Mild Steel,0.375 on GX 10K, 6 parts on sheet 1 of 1, usage 0.7%, part-by-part expanded (Manual Sort override -- no nest macros). App job brick8-seq-test-1788239511, nest version 1.
DELIVERED with 1 red / 10 yellow warnings in the file
2026-09-01#169nav209_part nest delivery v1APPnav209-part.dxf
O33292, Mild Steel,0.375 on GX 10K, 196 parts on sheet 1 of 1, usage 22.5%, true-nest macro -- O75292 (0 deg) + O75293 (180 deg); 2 array blocks. App job nav209-part-1788235083, nest version 1.
DELIVERED with 0 red / 10 yellow warnings in the file
2026-09-01#168ex2_dirty app delivery v1APPex2_dirty.dxf
O33290, Mild Steel,0.125 on GX 10K, 7 boundaries, extent 70.7359 x 51.8624". App job ex2-dirty-1788232431, version 1.
DELIVERED with 2 red / 4 yellow warnings in the file
2026-09-01#167nav209_part app delivery v3APPnav209-part.dxf
O33291, Mild Steel,0.375 on GX 10K, 6 boundaries, extent 1.2599 x 7.8031". App job nav209-part-1788235083, version 3.
DELIVERED with 0 red / 6 yellow warnings in the file
2026-09-01#166nav209_part app delivery v2APPnav209-part.dxf
O33291, Mild Steel,0.375 on GX 10K, 6 boundaries, extent 1.2599 x 7.8031". App job nav209-part-1788235083, version 2.
DELIVERED with 0 red / 6 yellow warnings in the file
2026-09-01#165nav209_part app delivery v1APPnav209-part.dxf
O33291, Mild Steel,0.375 on GX 10K, 6 boundaries, extent 1.2599 x 7.8031". App job nav209-part-1788235083, version 1.
DELIVERED with 0 red / 6 yellow warnings in the file
2026-09-01#164nav209-ms375-tuck-o33289POST1788199241_645725_3683209c2_s001-_r-e.pdf
O33289: the tuck-pair re-post of the 3683209C2 nest -- Jordan's flip-and-place-for-shared-leads construction solved by tuck_alt_flip on true outlines, posted as two P9997 macros. 14 columns x 38 = 532 parts on 60x120 where O33286's form fits 13 x 38 = 494 -- the shared lead channels buy a whole column.
PASS - O33289 posted: 532 pcs 3683209C2 on 1 sheet 120x60 MSO7,0.375 (full-sheet tuck-pair form; job asked 190), two P9997 macros (A=O75289 0deg 7x38, B=O75290 180 tucked 7x38), pair_pitch 16.5920 vs O33286's 2-column 17.1051, 212-line program; audit on the expanded 3192-boundary program: 0 tooling mismatches, geom dev 0.0007, comp all G41, only findings = 2660 sanctioned hole centre-pierces
Full-sheet capacity form: job asked 190, posted 532 as the delivered comparator (asked recorded beside filled). Program number 33289 = next free, skipping reserved 33287/33288 (parked Navistar); sub numbers 75289/75290 corpus convention, ranges question open. M100 posts corpus form M100[MSO7,0.375]; Rev2's M100[HRPO,O2,ZHL,S12,GX,0.3750] (Mild Steel) flagged. 2660 hole pierces centre-pierce by the ruled fallback -- reported, never hidden.
2026-08-31#163nav209-ms375-o33286POST1788199241_645725_3683209c2_s001-_r-e.pdf
O33286: build 161's mini-nest pair posted as the two-macro P9997 program through the Rev2 multi-register tooling path (Jordan 2026-08-31: two orientations = two true nests = two P9997 macros, editing stays one value per array).
PASS - O33286 posted: 190 pcs 3683209C2 on 1 sheet 120x60 MSO7,0.375, two P9997 macros (A=O75286 0deg, B=O75287 180, 19x5 each), Rev2 registers D3/D1/D2, 212-line program; audit on the expanded 1140-boundary program: 0 tooling mismatches, geom dev 0.0005, comp all G41, only findings = 950 sanctioned hole centre-pierces (o10/o9 < standoff)
Sub numbers 75286/75287 assume the corpus convention (33215->75215); reserved program-number ranges still open with Jordan. M100 posts the corpus form M100[MSO7,0.375] -- the Rev2 sheet's M100[HRPO,O2,ZHL,S12,GX,0.3750] (Mild Steel) is flagged as an open question. 950 hole pierces centre-pierce by the ruled fallback (all holes o10/o9 mm < 0.375 standoff) -- reported, never hidden.
2026-08-31#161nav209-ms375-pairNEST1788199241_645725_3683209c2_s001-_r-e.pdf
Jordan 2026-08-31, marked screenshot of build 159: find the common denominator — the smallest pair of parts that together consume the least material — then copy it in Y and then X. Pair = one 0 + one 180 across the width, long axis X; meshing sweep measured flat (irregular lobe spacing), so the aligned flat-stacked pair is the minimum, as his screenshot shows.
PASS - 190 pcs (asked 190, exact: 5 cols x 38/col = 19 pairs/col) 3683209C2 on 1 sheet 120x60 Mild Steel,0.375, mini-nest pair unit copied Y then X, util 23.2%, min gap 0.3000 (rule 0.30), pierce clear 0.3791, remnant slab 76.9in; O33286 reserved, NC gated on Rev2 wiring
Supersedes build 160 (whose 90-deg orientation paid the pierce channel per 1.26in column; this pays it per 7.8in column — 190 pcs in 43.5in of X vs 196 in 56.6). O33286 reserved; NC + audit post once the Rev2 multi-register wiring lands. Slug tabs: never at 3/8 (row 0/0).
2026-08-31#160nav209-ms375-altNEST1788199241_645725_3683209c2_s001-_r-e.pdf
Jordan 2026-08-31 on build 159: make every other part 180 for two true nests (two P9997 macros), and one-click finish the columns past the asked 190. Same day, dims-govern ruling: part geometry rebuilt from the print callouts, trace demoted to verification (max delta 0.333 mm, inside +-0.8).
PASS - 196 pcs (asked 190; even columns 28x7) 3683209C2 on 1 sheet 120x60 Mild Steel,0.375, alternated 0/180 by row = two true nests, util 24.0%, min gap 0.3000 (rule 0.30), pierce clear 0.3751, remnant slab 63.4in; O33286 reserved, NC gated on Rev2 wiring
Supersedes build 159. O33286 reserved; NC + audit post once the Rev2 multi-register wiring lands. Slug tabs: never at 3/8 (row 0/0).
2026-08-31#159nav209-ms375NEST1788199241_645725_3683209c2_s001-_r-e.pdf
Jordan 2026-08-31: four Navistar jobs, program block from 33286. This is job 1: 3683209C2 handle, 190 pcs on 60x120 3/8 mild steel. Geometry healed from the print PDF (fourth drawing dialect: doubled-run bezier fragments), verified against every callout; qty-limited fill-Y-first tooled nest from the Rev2 Mild Steel,0.375 row.
PASS - 190 pcs 3683209C2 on 1 sheet 120x60 Mild Steel,0.375, util 23.3%, min gap 0.3000 on true outlines (rule 0.30), lead 0.375 clear 0.38, fill-Y-first, remnant slab 71.4in; O33286 reserved, NC gated on Rev2 post wiring
O33286 reserved. NC + PDF printouts post once the Rev2 multi-register wiring (D3/D1/D2) lands — next build item. Slug tabs: Rev2 row 0/0 = never tab at 3/8.
2026-08-31#158exm275fg-cu125-tooledNEST1788191930_645725_EXM275FG.pdf
Jordan 2026-08-31: 'without lead-ins we can pack more, but that's not realistic is it? Let's add the real toolpath THEN nest. Try again.' True-nesting order: part tooled first (outer lead 0.15, hole leads, slug tab per Rev2), one toolpath arrayed; the lattice start point is chosen so every copy's pierce lands in a meshing void with full 0.15 standoff. Independent verify pass (verify_lat158_leads.py) measured every pierce/lead point vs every neighbour exhaustively.
PASS - 99 pcs TOOLED on one 36x48 .125 copper (shop NC 66261: 94; build 157: 99 untooled), lead 0.15 arrayed with the part, pierce clear-air 0.2745 to nearest neighbour (rule 0.15), part gap 0.2044 vs 0.2 ruled, inside 0.2 margins; utilization 74.9%
Supersedes build 157. Still no NC (Rev2 multi-register post wiring queued); when posted, order is holes-then-outer per part with the o2.73 slug tabbed 0.018.
2026-08-31#157exm275fg-cu125-latticeNEST1788191930_645725_EXM275FG.pdf
Jordan 2026-08-31: 'I got 94' — his NC 66261 sheet layout of EXM275FG-0625 on 48x36. Measured back out of his PDF: 94 parts all at 0/180, half-offset rows meshed nose-into-waist, min gap 0.3033 on true outlines, 0.2 edge margins. Free-rotation double-lattice search (run_lat_exm275.py) covers his pattern as theta=0 (exactly 94) and beats it at theta 26: 99 at the ruled 0.2 gap.
PASS - 99 pcs on one 36x48 .125 copper (shop NC 66261: 94 at measured gap 0.3033; build 156: 81), double-lattice theta 26.0 180-pair cell, gap audited 0.2044 vs 0.2 ruled on true outlines, inside 0.2 margins; utilization 74.9%
Supersedes build 156. First lattice nest in copper. No NC (Rev2 post wiring queued); leads re-aim per contour in the nest<->tooling loop when the operator tools this nest.
2026-08-31#156exm275fg-cu125NEST1788190908_645725_EXM275FG-0625.pdf
Jordan 2026-08-31: nest EXM275FG-0625 on a 36x48 sheet of .125 copper. Customer sent a CAD-drawn vector PDF (no DXF): part built nominal from callouts, scale proven 1/72 in/pt, 4.50 = bolt spacing (measured between its own arrowheads), overall 5.50x3.64. First copper job — Rev2 C1100 0.125 row complete (min_gap 0.2, lead 0.15). Qty unstated -> fill the sheet (81; bbox grid holds 72). Free rotation per silent print.
PASS - 81 pcs EXM275FG-0625 on 1 sheet 48x36 Copper,0.125, util 61.3%, min gap 0.2054 on true outlines (rule 0.20), margin 0.20 from min_gap; nominal-from-callouts vs vector PDF 0.0030
No NC (Rev2 multi-register post wiring still queued). Native CAD welcome if the customer has it — nominal stands either way.
2026-08-31#155isvh2-al250NESTisvh_kit2.dxf
Jordan 2026-08-31 recall of nests 129/130: rename BNM76282->BNM78598; mirrored hands BNM78879 (of 78880), BNM77975 (of 78655), BNM78604 (of 78656) — LH/RH, full qty each; BNM78651 mixed in, re-unfolded for .080 aluminum (BA at material t, K=0.33 assumed); 48x120 .080 Al sheets; current rules (margin from Rev2 min_gap, true-geometry gaps, part numbers on summary sheet via parts/part_names.json).
PASS - recall of 129/130: 3000 parts (12 types x 250), 50 sheets 120x48 Aluminum,0.080, util 67.5%, min gap 0.2500 (rule 0.25), margin 0.25 from min_gap; BNM78598=ex-76282, mirrors 78879=78880, 77975=78655, 78604=78656, BNM78651 flat at t=.080 K=.33
Prototype series reviews before the production series runs.
2026-08-31#154isvh2-al15NESTisvh_kit2.dxf
Jordan 2026-08-31 recall of nests 129/130: rename BNM76282->BNM78598; mirrored hands BNM78879 (of 78880), BNM77975 (of 78655), BNM78604 (of 78656) — LH/RH, full qty each; BNM78651 mixed in, re-unfolded for .080 aluminum (BA at material t, K=0.33 assumed); 48x120 .080 Al sheets; current rules (margin from Rev2 min_gap, true-geometry gaps, part numbers on summary sheet via parts/part_names.json).
PASS - recall of 129/130: 180 parts (12 types x 15), 3 sheets 120x48 Aluminum,0.080, util 67.5%, min gap 0.2502 (rule 0.25), margin 0.25 from min_gap; BNM78598=ex-76282, mirrors 78879=78880, 77975=78655, 78604=78656, BNM78651 flat at t=.080 K=.33
Prototype series reviews before the production series runs.
2026-08-31#153isvh2-al15NESTisvh_kit2.dxf
Jordan 2026-08-31 recall of nests 129/130: rename BNM76282->BNM78598; mirrored hands BNM78879 (of 78880), BNM77975 (of 78655), BNM78604 (of 78656) — LH/RH, full qty each; BNM78651 mixed in, re-unfolded for .080 aluminum (BA at material t, K=0.33 assumed); 48x120 .080 Al sheets; current rules (margin from Rev2 min_gap, true-geometry gaps, part numbers on summary sheet via parts/part_names.json).
PASS - recall of 129/130: 180 parts (12 types x 15), 4 sheets 120x48 Aluminum,0.080, util 50.6%, min gap 0.2502 (rule 0.25), margin 0.25 from min_gap; BNM78598=ex-76282, mirrors 78879=78880, 77975=78655, 78604=78656, BNM78651 flat at t=.080 K=.33
Prototype series reviews before the production series runs.
2026-08-31#152isvh2-al15NESTisvh_kit2.dxf
Jordan 2026-08-31 recall of nests 129/130: rename BNM76282->BNM78598; BNM78880 mirrored into BNM78879 (LH/RH, full qty each); BNM78651 mixed in, re-unfolded for .080 aluminum (BA at material t, K=0.33 assumed); 48x120 .080 Al sheets; current rules (margin from Rev2 min_gap, true-geometry gaps, part numbers on summary sheet via parts/part_names.json).
PASS - recall of 129/130: 150 parts (10 types x 15), 3 sheets 120x48 Aluminum,0.080, util 66.0%, min gap 0.2500 (rule 0.25), margin 0.25 from min_gap; BNM78598=ex-76282, BNM78879=78880 mirrored, BNM78651 flat at t=.080 K=.33
Prototype series reviews before the production series runs.
2026-08-28#1518vacuseprng0001-flatSTEP1787926410_645725_8VACUSEPRNG0001_FLAT.stp
First STEP delivery (Jordan 2026-08-28: 'DXF and PDF please'). VAC SEPR LOCK RING FLAT A, Motor City Wash Works, Inventor 2026. Already-flat solid: top planar face profile extracted exactly via step_io (built for the unfold work) — no heal, no unfold needed.
PASS - flat profile 7 loops (6 holes), 37.156 x 3.000 x 0.0625" thick, exact LINE/CIRCLE conversion (no healing), DXF-vs-source audit max dev 0.00005", MetaCam census CIRCLE+POLYLINE+SEQEND+VERTEX
Material/thickness for cutting not stated in the file beyond the measured 1/16" solid; inch units native (CONVERSION_BASED_UNIT). Hole sizes on the print PDF.
2026-08-27#1503a76-lattice-m02-36x60NEST1787857543_645725_3A76-LAT-1X_REV_D.pdf
Jordan 2026-08-27 margin ruling applied to 3A76: margin = Rev2 min_gap 0.2 (was assumed 0.5). Same double-lattice cells re-tiled in the wider window (retile_lat_3a76_m02.py); best PASS cell emitted.
PASS - 300 pcs on one 36x60 (shop NC 24384: 312), double-lattice theta 72.5 180-pair cell, gap 0.2003 vs 0.2 ruled, inside 0.2 margins; net utilization 54.8%
Their 312 on the same sheet still implies a tighter-than-0.2 true gap — open question to Jordan. Start/Stop Laser points recorded, not consumed. No NC (Rev2 post wiring queued).
2026-08-27#149ls1156258-g023-operatorNEST1787857541_645725_LS1156258_with_layout.pdf
Jordan 2026-08-27: margin is DERIVED from the Rev2 min_gap column (0.25 for .125 aluminum, cell U51), never a number of its own; operator may shrink per job — 0.23 fits 32/col and saves over 5 inches of X. Both options delivered; rules wired into nest_rules.py + tables.nest_gap/sheet_margin.
PASS - 384 pcs, gap+margin 0.230 (ruled Rev2 min_gap 0.25): 12 cols x 32/col, used 59.22 x 47.44, right edge 59.45, gap audited 0.2300 on true outlines, remnant ~36.3x48 vertical slab
operator option Jordan named: 0.020 tighter buys a whole column. Holes o0.1506 mid-band. No NC (Rev2 post wiring queued).
2026-08-27#148ls1156258-g025-ruledNEST1787857541_645725_LS1156258_with_layout.pdf
Jordan 2026-08-27: margin is DERIVED from the Rev2 min_gap column (0.25 for .125 aluminum, cell U51), never a number of its own; operator may shrink per job — 0.23 fits 32/col and saves over 5 inches of X. Both options delivered; rules wired into nest_rules.py + tables.nest_gap/sheet_margin.
PASS - 384 pcs, gap+margin 0.250 (ruled Rev2 min_gap 0.25): 13 cols x 31/col, used 64.42 x 46.56, right edge 64.67, gap audited 0.2500 on true outlines, remnant ~31.1x48 vertical slab
ruled Rev2 min_gap, margin derived from it. Holes o0.1506 mid-band. No NC (Rev2 post wiring queued).
2026-08-27#1473a76-lattice-36x60NEST1787857543_645725_3A76-LAT-1X_REV_D.pdf
Jordan 2026-08-27: 'We yielded more parts on 3A76' — his NC 24384 sheet (312 pcs, 60x36, SUSN7 0.125) + the Becker REV D print (301 HH SS .125, Start/Stop Laser callouts). Free-rotation double-lattice search (run_lat_3a76.py), 180-pair unit cell like his layout runs.
SUPERSEDED by build 150 (ruled margin 0.2 per Jordan 2026-08-27 min_gap derivation; 300 pcs). Was: PASS - 288 pcs on one 36x60 (shop NC 24384: 312), double-lattice theta 72.5 180-pair cell, gap 0.2003 vs 0.2 ruled, inside 0.5 margins; net utilization 52.6%; material corrected to Stainless 301 HH 1/8
Print carries designated Start/Stop Laser points — recorded for the lead/start stage, not consumed by the nest. No NC (Rev2 post wiring queued).
2026-08-27#146ls1156258-maxy-48x96NEST1787857541_645725_LS1156258_with_layout.pdf
Jordan 2026-08-27: 'you didn't max Y for LS1156258' + tolerance read confirmed +.08/-.03, program to band center. Column-major re-issue of build 145: full sheet height used first like the shop's NC 28585 layout, remnant becomes one full-height vertical slab.
SUPERSEDED by builds 148/149 (margin derived from Rev2 min_gap per Jordan 2026-08-27; 0.5 was an assumption). Was: PASS - 384 pcs, Y maxed: 13 cols x 31/col in 64.42 x 46.56 used (shop NC 28585: 61.42 x 47.85), holes o0.1506 mid-band, gap 0.2500 vs 0.25 ruled, remnant ~31x48 clear vertical slab
Holes unchanged from 145 (o0.1506 band center, ruling now Jordan-confirmed). Rev2 0.25 aluminum gap kept — their 61.42-wide fit ran tighter; question to Jordan open. No NC (Rev2 post wiring queued).
2026-08-27#145ls1156258-midband-48x96NEST1787857541_645725_LS1156258_with_layout.pdf
Jordan 2026-08-27: tolerance-center ruling + the shop's own NC 28585 layout sheet (384 in 61.423x47.845, D7=.003/D2=.006 'new samples' handwritten). Print read clean at 300 dpi: 3X o3.8 +0.08/-0.03 -> mid-band o0.1506. Re-issue of build 143 under the new rule, with the 180-interleave mesh their layout demonstrates.
SUPERSEDED by build 146 (max-Y column fill per Jordan). Was: PASS - 384 pcs, holes at tolerance-band center o0.1506 (was nominal .1496), alt s=4/16 q mesh in 94.76 x 31.80 used (shop's NC 28585: 61.42 x 47.85), gap 0.2500 vs 0.25 ruled, inside 0.5 margins
Print says 6061-T6 / 2.38+-0.25 mm; their job sheet header says A50N7/AL5052 and thickness 0.125 with M100 GX 0.105 — material/thickness question flagged to Jordan. No NC (Rev2 post wiring queued).
2026-08-27#1443a76-nest-36x60NEST1787855122_645725_3A76-LAT-1X.dwg
Jordan 2026-08-27: 'Also nest the 3A76 part for max yield on a 36x60.' Free rotation per the 2026-08-26 ruling (no grain callout on the print); strip-mesh sweep, pairwise true-outline audit as the gate.
SUPERSEDED by build 147 (double-lattice 288 pcs; material corrected to Stainless 301 HH). Was: PASS - 252 pcs on one 36x60 max-yield (best variant 75 deg), ruled gap 0.2" measured 0.2000" on true outlines, inside 0.5 margins; net utilization 46.0%
Coarse 15-deg sweep, not a full lattice search — trial_lattice refinement available if Jordan wants more. No NC (Rev2 post wiring queued).
2026-08-27#143ls1156258-48x96NEST1787856563_645725_LS116258.dxf
Jordan 2026-08-27: 'Here is our dxf for you to answer those questions. If there are no other questions then nest this on a 48x96 sheet to target a quantity of 384 pcs.' The DXF answered all four open questions (holes 0.1496 nominal at 5/60/115 mm; shoulders 10 AND 13 both real; radii 2X R6 + 2X R6.4 on the humps, 2X R8 in the cutouts; one symmetric part).
SUPERSEDED by build 145 (tolerance-center ruling: holes re-issued at mid-band o0.1506). Was: PASS - 384 pcs on one 48x96 (19/row x 21 rows), ruled gap 0.25" measured 0.2500" on true outlines, inside 0.5 margins; net utilization 27.1%; remnant ~96x15 clear
Part number per the print (LS1156258); the DXF filename reads LS116258 — flagged to Jordan. No NC (Rev2 post wiring queued).
2026-08-27#1423a76-dwgDXF1787854042_645725_3A76-LAT-1X.dwg
Customer ORIGINAL DWG of the 3A76-LAT-1X part (supersedes the build-141 scan trace as production source). Outline arrives exploded: 26 open arc/line segments chained closed + 4-seg boss hole + 3 circles. 7 lines + 29 arcs (5 contours), 33 polylines, extents 2.718 x 3.875", units inch (extent 10.0), tol 10 thou.
PASS - best-fit 0.00 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
Boss hole is a rounded .316 x .283 D-shape, NOT a circle -- both scan-era callouts belong to this one feature. True hole spacing proves the 141 scan trace 1.0-1.5% undersized, anisotropic (1.54%/1.03%, axis ~67deg).
2026-08-26#1413a76-pdf-traceDXF1787774412_454705_3A76-LAT-1X_REV_D.pdf
Scanned raster PDF (200dpi JBIG2, zero vectors) -> silhouette trace -> healed DXF (trace_3a76.py). Scale 215.3 px/in proven from callouts; dir was made by hand, entry added retroactively 2026-08-27.
SUPERSEDED by build 142 (customer DWG). Known defects vs original: 3 leader-arrowhead artifacts on the outline (Jordan markup 2026-08-27), boss hole forced to a 0.316 circle (truly .316x.283 rounded D), global scale 1.0-1.5% under, anisotropic scan distortion.
Kept as the record of the raster-input capability test.
2026-08-26#140bnm78651-mesh-60x120NEST1787759703_172892_BNM78651_001.0006-BRKT-FRT_GRL_LWR244.stp
Jordan 2026-08-26 (on build 139): 'There is way more space than that between parts. We can do better in the Y direction' + nest dims not plotted, overlapping text, part PDF wanted. Same flat blank; rows now mesh on true outlines to the ruled 0.2", the 90-degree end column slides to contact, and make_prints gained nest X/Y dimensions, a fit-to-column title block and wrapped cover lines.
PASS - 32 blanks on one 120x60 (was 21 in build 139), true-outline meshed rows (pitch 4.031"), measured min part gap 0.2000" vs 0.2 ruled, inside 0.5 margins; net utilization 30.7%
K-factor 0.33 still the stated assumption; no bend-line layer on prints yet; no NC (Rev2 post wiring queued).
2026-08-26#139bnm78651-unfold-60x120NEST1787759703_172892_BNM78651_001.0006-BRKT-FRT_GRL_LWR244.stp
Jordan 2026-08-26 'Unfold, nest, and pdf please': first STEP-input job. step_io.py + unfold.py develop the AP214 B-rep skin shell into a flat blank (exact line/arc mapping; only the 16 corner-relief B-spline cuts are sampled). Grid nest, free rotation (no grain callout in the STEP). No NC (Rev2 post wiring queued); no bend-line layer on the print yet.
PASS - unfolded BNM78651_001.0006 from STEP (t=0.075", 4x90deg bends R.048", K=0.33 assumed, BA 0.1141"/bend, flat 48.637 x 6.006); 21 blanks on one 120x60, min gap 0.2000" vs 0.2 ruled, inside 0.5 margins
K-factor 0.33 is a stated assumption until the shop rules a value; bend allowance is one parameter in deliver script/unfold.py.
2026-08-26#138blank12729704-60x120-freerotNEST12729704-BLANK_nominal_inch.dxf
Jordan 2026-08-26 'Show us your optimized nest': 114 copies of 12729704 on one 120x60 sheet via the free-rotation double-lattice search (trial_lattice.py), beating his 66248 (108). Cell: part at 130.0 deg paired with its 180-rotation, slide-to-contact on true outlines, tiled. No NC yet — Rev2 post wiring still queued; leads at these gaps need the nest-aware planning (feedback-loop intent).
PASS - 114 parts on one 120x60 sheet, free rotation (130.0/310.0 deg pair), delivered-geometry min part gap 0.2514" vs 0.25 ruled, all inside 0.5" margin; net utilization 70.6% vs Jordan's 66248 at 66.9% (108 parts)
Geometry-only nest: lead/pierce planning into the tight pockets is the recorded nest<->tooling feedback step, not yet run.
2026-08-26#137blank12729704-60x120NEST12729704-BLANK_nominal_inch.dxf (build 136)
Jordan 2026-08-26: 'Nest part # 12729704 on a 60x120 sheet to the best of your abilities.' 81 parts on one 120x60 sheet -- 9 columns x 9 rows in the part's min-area frame (12.141x6.138 bbox), all one orientation, utilization 51.4%, remnant strip 8.23 in X. Material Mild Steel 0.312 (print: HS STEEL GMW3032M-ST-S-HR550LA 8mm=0.315 -- nearest Rev2 row 0.312): part gap 0.25 ruled, measured min 0.2584; lead/pierce standoff 0.312. Packed under the 2026-08-24 ergonomics ruling (0/180 only): a 90-degree column in the remnant strip would add 4 more (85 total) and awaits Jordan's call.
PASS - 81 parts, 1 sheet, min part gap 0.2584 >= 0.25, MetaCam nest DXF census clean
Their nest to follow for comparison (Jordan). No NC posted -- Rev2 post wiring (D1/D2/D3 registers, small-contour test) still pending; this build is the nest only.
2026-08-26#136blank12729704-nominal-inchDRAWING-PDF1787752939_172892_12729704-BLANK_nominal.dxf
AJ Rose 12729704 BLANK converted to INCHES per Jordan's 2026-08-26 ruling ('Going forward, convert everything to inches. We will be posting all GCode in inches.'): build 135's nominal mm geometry scaled /25.4 in doubles before emit rounding, delivered as MetaCam R12. All 23 printed callouts re-measured from the delivered inch file against callout/25.4.
PASS - 23/23 callouts, worst delta 0.0001" (0.0025mm); part 7.5393" x 11.2563"; MetaCam census POLYLINE/CIRCLE only
The mm build (135) stands as the metric record; from here on deliverables and G-code are inches. Print callouts stay quoted in mm in the check sheet with nominal_in = callout/25.4 beside them.
2026-08-25#135blank12729704-nominalDRAWING-PDF1787685188_3899867_Part_Print_12729704-BLANK_IPP.pdf
AJ Rose 12729704 BLANK (NX V9, METRIC): outline recovered from 12 annotation-gapped fragments (bridge_fragments + new seam-spur cleanup), 7 holes + one 10.50x12.50 OBROUND SLOT (datum C - the two unresolved 'holes' were this one slot: its width and length callouts carry no diameter symbol). Scale proved by least-squares over all 14 printed spans: 0.4703725 mm/pt; every span then lands inside its printed tolerance and every drawn diameter within 0.0001mm of nominal. Holes/slot snapped to callouts off datum B. DELIVERED IN MM.
PASS - 23/23 callouts, worst delta 0.0000mm; outline 38 prims, MetaCam census POLYLINE/CIRCLE only
Printed dims are all hole-to-datum-B spans; no outline dims exist (trim edges: 2mm profile tol to the digital model) so the outline is as-drawn at the proved scale. Seam spurs: 22 removed (max 2.53mm annotation crumbs); remaining tangent breaks: [(2.46, (498.56, 524.25)), (2.46, (499.43, 523.3)), (10.38, (429.97, 608.72)), (1.78, (437.45, 596.48))]. The 2 unmatched crosshair detections are the letter X glyphs beside the D9 holes.
2026-08-25#134archvac-nominalDRAWING-PDF1787665434_3899867_8ARCHBASSTL0006.pdf
ARCH VAC plate SNAPPED TO PRINTED CALLOUTS (Jordan 2026-08-25: 'we need to go to the called out dimensions'). Part reconstructed from the drawing's printed dims (archvac_nominal.py): 16.000 exact square, R1.000 corners, R.750 slots with end centers exactly 1.500/1.750 off the edges, cutout at the printed coordinates. All 16 dims measure back from the delivered DXF at delta 0.0; build 133 remains the as-drawn record.
PASS - 16/16 printed dims exact from delivered file; MetaCam census 6 POLYLINE/36 VERTEX only
Jordan re-measured 133 in CAD (1.504 vs 1.500 callout) -- those deltas were the source PDF's own drawn scatter, inside its +/-.005 block. Nominal wins by ruling. Lesson recorded in archvac_nominal._semi: a semicircle side-test must compare the two halves against each other, not against the center (r > center spacing broke the weaker test).
2026-08-25#133archvac-pdfDRAWING-PDF1787665434_3899867_8ARCHBASSTL0006.pdf
PART EXTRACTED FROM ENGINEERING-DRAWING PDF (Jordan's test): 6 loops kept (outline 16.005x15.998 R1 corners, 4 diagonal R.750 slots, notched center cutout), 64 stray dim/leader paths + 4 arrowhead fill-twins + 3 other-view loops + border dropped. Scale 24 pt/in proved against 12 printed dims; every dim within the drawing's own +/-.005 block (worst 5.1 thou, source scatter; our fit adds 0.27 thou, 0 kinks).
PASS - all 16 printed dims within drawing tolerance; MetaCam census 6 POLYLINE/36 VERTEX only
Scale was measured, not guessed: outline drawn 16.000 while max dim reads 14.500 -- the dims are slot centers 1.500 off each edge. NTS drawing delivered as-drawn; snap-to-nominal not applied.
2026-08-24#123bnm78880mDXF1787590593_3899867_BNM78880_manual.dxf
32 lines + 32 arcs (4 contours), 4 polylines, extents 7.464 x 4.888", units inch (extent 7.5), tol 10 thou.
PASS - best-fit 0.62 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-21#34bnm78846DXF1787343070_2919864_BNM78846.DXF
13 lines + 23 arcs (3 contours), 25 polylines, extents 2.764 x 3.810", units inch ($INSUNITS=1), tol 10 thou.
PASS - best-fit 0.70 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-21#33bnm78842DXF1787343069_2919864_BNM78842.DXF
12 lines + 27 arcs (3 contours), 25 polylines, extents 2.765 x 3.810", units inch ($INSUNITS=1), tol 10 thou.
PASS - best-fit 1.78 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-21#32bnm78656DXF1787343067_2919864_BNM78656.DXF
14 lines + 11 arcs (3 contours), 23 polylines, extents 2.308 x 4.545", units inch ($INSUNITS=1), tol 10 thou.
PASS - best-fit 0.58 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-21#31bnm78655DXF1787343066_2919864_BNM78655.DXF
6 lines + 17 arcs (1 contours), 20 polylines, extents 2.253 x 8.933", units inch ($INSUNITS=1), tol 10 thou.
PASS - best-fit 0.51 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-21#30bnm78840DXF1787343064_2919864_BNM78840.DXF
7 lines + 7 arcs (1 contours), 14 polylines, extents 2.574 x 9.063", units inch ($INSUNITS=1), tol 10 thou.
PASS - best-fit 0.00 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-21#29bnm78836DXF1787343062_2919864_BNM78836.DXF
7 lines + 7 arcs (1 contours), 14 polylines, extents 3.155 x 8.951", units inch ($INSUNITS=1), tol 10 thou.
PASS - best-fit 0.00 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-21#28bnm76282DXF1787343052_2919864_BNM76282.DXF
738 lines + 483 arcs (43 contours), 303 polylines, extents 14.349 x 50.145", units inch ($INSUNITS=1), tol 10 thou.
PASS - best-fit 3.02 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-21#27bnm76282DXF1787343052_2919864_BNM76282.DXF
738 lines + 483 arcs (43 contours), 303 polylines, extents 14.349 x 50.145", units inch ($INSUNITS=1), tol 10 thou.
PASS - best-fit 3.02 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-13#26largearcsDXF1786648941_4008_LARGE_ARCS_EXAMPLE.dxf
15 lines + 0 arcs (2 contours), 2 polylines, extents 122.270 x 20.000", units inch (extent 122.3), tol 10 thou.
PASS - best-fit 0.00 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-10#22daisy_cross_t2repDXF1786377219_429248_daisy_cross_TEST2.dxf
BRIDGED: 12 bridges on 3 islands, contours 11->17, 17 pierces, units inch (extent 24.5), tol 10 thou.
PASS - 12 bridges hold all 4 islands (raster re-test: 0 loose), every contour closed, heal best-fit 0.84 thou
2026-08-10#21daisy_cross_t2brg5DXF1786377219_429248_daisy_cross_TEST2.dxf
BRIDGED: 12 bridges on 3 islands, contours 11->17, 17 pierces, units inch (extent 24.5), tol 10 thou.
PASS - 12 bridges hold all 3 islands (raster re-test: 0 loose), every contour closed, heal best-fit 0.84 thou
2026-08-10#20daisy_cross_t2brg4DXF1786377219_429248_daisy_cross_TEST2.dxf
BRIDGED: 14 bridges on 3 islands, contours 11->19, 19 pierces, units inch (extent 24.5), tol 10 thou.
PASS - 14 bridges hold all 3 islands (raster re-test: 0 loose), every contour closed, heal best-fit 0.84 thou
2026-08-10#19daisy_cross_t2brg3DXF1786377219_429248_daisy_cross_TEST2.dxf
BRIDGED: 16 bridges on 3 islands, contours 11->21, 21 pierces, units inch (extent 24.5), tol 10 thou.
PASS - 16 bridges hold all 4 islands (raster re-test: 0 loose), every contour closed, heal best-fit 0.84 thou
2026-08-10#18daisy_cross_t2brg2DXF1786377219_429248_daisy_cross_TEST2.dxf
BRIDGED: 12 bridges on 3 islands, contours 11->17, 17 pierces, units inch (extent 24.5), tol 10 thou.
PASS - 12 bridges hold all 4 islands (raster re-test: 0 loose), every contour closed, heal best-fit 0.84 thou
2026-08-10#17daisy_cross_t2brgDXF1786377219_429248_daisy_cross_TEST2.dxf
BRIDGED: 12 bridges on 3 islands, contours 11->17, 17 pierces, units inch (extent 24.5), tol 10 thou.
PASS - 12 bridges hold all 4 islands (raster re-test: 0 loose), every contour closed, heal best-fit 0.84 thou
2026-08-10#16daisy_cross_t2DXF1786377219_429248_daisy_cross_TEST2.dxf
47 lines + 1066 arcs (11 contours), 11 polylines, extents 14.617 x 24.451", units inch (extent 24.5), tol 10 thou.
PASS - best-fit 0.84 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-10#15daisy_crossDXF1786375111_429248_Daisy_Cross.dxf
283 lines + 850 arcs (11 contours), 11 polylines, extents 14.617 x 24.451", units inch (extent 24.5), tol 10 thou.
PASS - best-fit 0.70 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-10#14brazen_tread_dsDXF1786370674_429248_DWS-LH-2.5-LOGO-TREAD-BRAZEN-DS.dxf
63 lines + 468 arcs (25 contours), 62 polylines, extents 17.375 x 3.250", units inch ($INSUNITS=1), tol 10 thou.
PASS - best-fit 1.53 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-10#12brazen_treadDXF1786370673_429248_DWS-LH-2.5-LOGO-TREAD-BRAZEN-PS.dxf
54 lines + 690 arcs (30 contours), 58 polylines, extents 17.375 x 3.250", units inch ($INSUNITS=1), tol 10 thou.
PASS - best-fit 1.60 thou, within spec 10 thou, 0 fit-induced jogs, all contours closed
2026-08-07#10brazenDXF1786032543_3070743_DWS-LH-2.5-LOGO-Brazen_Recovery-2.dxf
901 lines + 1732 arcs (22 contours), 383 polylines, extents 5.500 x 2.875", units inch ($INSUNITS=1), tol 10 thou.
FAIL - 8 jogs, 1 duplicate segment, 1 ambiguous branch
2026-08-06#9brazenDXF1786032543_3070743_DWS-LH-2.5-LOGO-Brazen_Recovery-2.dxf
901 lines + 1732 arcs (22 contours), 383 polylines, extents 5.500 x 2.875", units inch ($INSUNITS=1), tol 10 thou.
FAIL - 8 jogs, 1 duplicate segment, 1 ambiguous branch
2026-08-06#8brazenDXF1786032543_3070743_DWS-LH-2.5-LOGO-Brazen_Recovery-2.dxf
1252 lines + 1381 arcs (22 contours), 383 polylines, extents 5.500 x 2.875", units inch ($INSUNITS=1), tol 10 thou.
FAIL - 261 jogs, 1 duplicate segment, 1 ambiguous branch
2026-08-06#7brazenDXF1786032543_3070743_DWS-LH-2.5-LOGO-Brazen_Recovery-2.dxf
1250 lines + 1355 arcs (22 contours), 383 polylines, extents 5.500 x 2.875", units inch ($INSUNITS=1), tol 10 thou.
FAIL - 1343 jogs, 1 duplicate segment, 1 ambiguous branch
2026-08-06#6brazenDXF1786032543_3070743_DWS-LH-2.5-LOGO-Brazen_Recovery-2.dxf
1282 lines + 1349 arcs (22 contours), 383 polylines, extents 5.500 x 2.875", units inch ($INSUNITS=1), tol 10 thou.
FAIL - 1311 jogs, 1 duplicate segment
2026-08-06#4ex4-corpus-controlDXF1784748269_915278_cadmaster_ex_4.dxf
164 lines + 48 arcs (26 contours), 26 polylines, extents 1.461 x 1.621", units inch (extent 1.6), tol 10 thou.
FAIL - 7 open contours, 7 ambiguous branches
2026-08-02#3ex9-smokeDXF1784835422_1195859_cadmaster_ex_9.dxf
41 lines + 206 arcs (8 contours), 6 polylines, extents 85.400 x 47.213", units mm (no $INSUNITS, extent 2169 > 200), tol 10 thou.
FAIL - 6 open contours
WIRING SMOKE TEST, not a result. Run only to exercise build_board.py under the numbered-build scheme. Its production post carries the novi job's material and part name, which do not belong to this part - do not read anything into that section.
2026-08-02#2eagleVECTOR1784866771_895524_EAGLES.ai
346 arcs + 257 lines, 19 contours, declared width 12.0", tol 1 thou. Deviation 1.667 thou raw, of which our fit adds 0.000.
FAIL - 1 duplicate/overlapping segment in the source
2026-08-02#1novi-signDXF1785268835_2902585_novi_laser_dxf_sign.dxf
91 polylines, extents 41.112 x 47.472", units inch (extent 47.5), tol 10 thou. The board built 2026-07-31 and held for Aristide's and Jordan's mark-up.
PASS - best-fit fidelity vs true source, 0 jogs
Preserved by copying, not regenerated. This is the build being marked up; it predates the numbered-history scheme, so it is the reason for it.